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Form rolling: new possibilities for metal components

Form rolling: new possibilities for metal components

A new technology introduced in 2026 through our collaboration with Japanese partner Sanmei.


In 2026, F.lli Mauri introduced geometric form rolling, a cold-forming technology developed through our collaboration with Sanmei, a Japanese partner specialising in this process.


How it works
Instead of cutting material away, special tools push and guide it into the required shape. The metal fibres follow the new component geometry and remain continuous.

What we can produce
The process can create grooves, sealing seats, shoulders, flanges, spherical profiles, knurling, threads and special geometries. In some cases, several operations can be combined into one process.

Why it matters
·     Reduces or avoids material removal.
·     Can improve wear and fatigue resistance.
·     Can reduce the number of production steps.
·     Provides a repeatable and efficient process.

We start from the component
Each application is assessed according to shape, material, tolerances and volumes. We support the customer from the initial feasibility check through to industrialisation.


Could your component be re-engineered?
If it is currently produced by turning, grinding or several successive operations, send us the drawing or functional requirement. We will check whether form rolling could offer a simpler and more efficient solution.